Skip to main content
aerospace engineering

Boeing added 44 roles in one week at the factory where it builds satellites for the Space Force — and the backlog is 80 vehicles deep

By Daniel Reyes

The Acquisition That Changes Boeing's Satellite Math

Boeing bought Millennium Space Systems in 2018, but the acquisition didn't make sense at scale until now. The El Segundo company, founded in 2001, had built 14 commercial and government satellites to orbit by mid-2025. Its backlog stands at 70 to 80 vehicles over roughly four years. That backlog is the reason the math changed.

CEO Tony Gingiss, who stepped into the role in December 2024, told Defense News the company is on track to deliver around 14 satellites in 2025 and expects to double that number in 2026. That ramp is not theoretical: Millennium supplies the Space Force's Missile Track Custody program (12 satellites) and the Space Development Agency's Foo Fighter effort (eight vehicles), both focused on space-based missile warning and tracking, with initial deliveries scheduled for fiscal 2027.

Millennium operates within Boeing's El Segundo facility. In April 2025 the company added 18,000 square feet of existing adjacent space to its small-satellite factory, a 30% increase to its manufacturing footprint. It did not build new. Boeing's newsroom confirmed the expansion supports the Resilient Missile Warning and Tracking MEO program delivery of 12 vehicles in 2027 and positions the combined team to take on additional work. The company has roughly 1,000 employees,260 at the time of the acquisition.

The deal gave Boeing something its satellite division lacked: a production culture built around small, agile spacecraft that could be delivered in years, not decades. Millennium's value to Boeing is the throughput model. Boeing's own job board reflects the ramp. Open roles tied to the El Segundo subsidiary include a Leader of Global Supply Chain, an ATLO (Assembly, Test & Launch Operations) Functional Manager, a Senior Industrial Engineer, and a Software Process Engineer, all listed for El Segundo.

Gingiss framed the growth problem in blunt terms: his job is to turn the knobs of efficiency and capacity simultaneously so the cost per unit of capacity drops while output rises. The company is investing in automation and commonality across product lines and streamlining processes from manufacturing to analysis so each task takes less time. It also keeps inventory of common parts across its product lines to respond to unforecasted demand, though Gingiss noted those parts don't constitute a full vehicle.

The risk on the other side is the unplanned surge. DOD's Golden Dome initiative and tactically responsive space programs like Victus Nox could demand satellites on short notice. Millennium's approach is to stay aligned with its customers, which include SDA and Space Systems Command, on what flexibility looks like before the urgent request arrives.

Boeing's acquisition thesis was simple: buy a company that builds small satellites fast, then give it the manufacturing infrastructure and defense-relationship scale to build a lot more of them. The 2026 doubling target is the first real proof point.

Resolute: Boeing's Answer to the Mid-Class Satellite Gap

Boeing and Millennium Space Systems unveiled Resolute on April 15, 2026, at the 41st Space Symposium in Colorado Springs, a new mid-class satellite bus designed to fill what Gingiss called the "donut hole" in the combined product line. Millennium's existing satellites range from 50 watts to 1 kilowatt. Boeing's buses run from 4 kilowatt to 30 kilowatt and above. Resolute sits in the 2 kW to 4 kW range, a power class Gingiss said the teams could reach without developing any new avionics or power subsystems.

"When we looked at this 2 to 4 kW range, we thought we could do it without any new products. The combined teams actually came up with a concept, which we call Resolute. It allows us to fill that hole and use all the same common products, with no new product development from avionics or power subsystems."

That decision to build on Millennium's existing common products (flight computers, avionics, power systems) is what makes Resolute more than a paper platform. Kay Sears, Boeing's vice president and general manager of Space, Intelligence & Weapons Systems, stressed that point directly: "It's new, but it's a combination of existing capability. When you're launching a new product and you have non-recurring engineering, that equals delays and risk. We're avoiding that because we have invested in the commonality."

Resolute is bid-ready in 2026 and at approximately preliminary design review maturity. Gingiss said the platform targets communications, sensing, and other missions across multiple orbital regimes, including commercial and foreign military communications, sovereign communications, and micro GEO deployments. He added that the bus could be adapted for high-agility, high-Delta-V maneuverable missions, a capability area where U.S. Space Command has publicly pushed for a space maneuver warfare strategy.

The platform's specs and timeline matter because of the gap it closes. Traditional large satellite programs can take years from contract to orbit. Millennium's smallsats deliver fast but lack the power and staying payloads demand. Resolute targets the middle: missions that need more than a smallsat can deliver but can't wait for a full-scale procurement cycle. That middle segment is where the Pentagon's procurement push is concentrated: the Space Force's fiscal 2027 budget request includes $19 billion for procurement, up from $3.6 billion in fiscal 2026. Lt. Gen. Philip Garrant, head of Space Systems Command, put the demand in blunt terms at Space Symposium: "If a company is nominally making 10, we want you to be prepared to make 40."

Boeing's bet is that common components and repeatable manufacturing let Resolute hit that scaling target without the cost and schedule risk of a clean-sheet program. The feeder factory where Millennium builds its common products expanded from about 15,000 square feet to 22,000 square feet this year. Boeing also opened a new electro-optical infrared sensor production line in El Segundo in February, which feeds directly into the 26-satellite delivery target for 2026, more than double the 2025 rate.

For job seekers tracking the defense-space manufacturing build-out, the Resolute platform signals that Boeing is hiring against a specific production architecture, not a one-off program. Zero G Talent's board lists 44 Boeing roles added in the past week, several tied directly to Millennium's El Segundo operations, including a Leader of Global Supply Chain and a Senior Industrial Engineer.

What the $2.8B Space Force Contract Signals

The Space Force handed Boeing a $2.8 billion contract on July 3, 2025, the Evolved Strategic SATCOM program, a fixed-price deal covering two nuclear-command-and-control satellites with options for two more. The program is the space-based backbone of the U.S. military's nuclear command, control, and communications architecture, replacing the aging Advanced Extremely High Frequency constellation that has handled protected strategic comms from geostationary orbit since 2010. Boeing beat Northrop Grumman for the award after both companies spent five years building prototype systems under rapid-prototyping contracts awarded in 2020.

The number matters less than the production logic behind it. The Space Force publicly stated that ESS is the opening move in a $12 billion Space Segment program that will eventually field a proliferated constellation including enhanced Arctic coverage, and that sole-source follow-on awards are likely once Boeing proves the platform. That structure is deliberate: it lets the service lock in a production line and then buy satellites at a predictable cadence rather than re-competing each batch. For Boeing, it converts a prototype shop into a sustained manufacturing run.

That conversion is exactly what Millennium Space Systems was built to absorb. Boeing's El Segundo factory already handles the ESS geostationary platforms, large, high-assurance satellites with classified waveforms and cyber hardening. But the broader Space Mission Systems organization, the unit that absorbed Millennium's workforce and production lines, is the one now targeting 26 satellite deliveries in 2026, a 25-year high that would roughly double its recent annual output. The ESS contract funds the high-end geostationary work; Millennium's small-satellite lines fill in the lower-mass, higher-cadence production that keeps the factory floor loaded between big GEO builds.

The hiring numbers reflect that dual-track pressure. Boeing added 44 roles to the Zero G Talent board in the week surrounding the contract announcement, and the listings that matter most aren't the senior program managers in El Segundo. They're the ATLO functional managers, the senior industrial engineers, and the supply-chain leaders running Millennium's production line. Job titles like "Leader of Global Supply Chain – Millennium Space Systems" and "Senior Industrial Engineer – Millennium Space Systems" are factory-floor positions, not R&D. Boeing is staffing for throughput.

The contract also reshapes how the Space Force thinks about satellite procurement at scale. The same announcement day, the service canceled the Protected Tactical SATCOM–Resilient program, explicitly saying it wanted faster incremental capability over bespoke platform competitions. That decision funnels more work toward contractors that already have production lines running, which is precisely the position Boeing spent the last two years building toward by folding Millennium into its Space Mission Systems division and scaling up the Resolute platform for mid-class missions.

The ESS satellites are scheduled for delivery by 2031. The production ramp that funds Millennium's doubled output starts now.

El Segundo as the New Small-Satellite Talent Hub

Boeing's decision to keep Millennium Space Systems in El Segundo after the acquisition turned a quiet South Bay office into one of the most concentrated small-satellite hiring clusters in the country. The company's own job board lists 150 open roles in El Segundo, with 84 tagged as engineering and 135 requiring security clearance, a density that now rivals the defense corridors around Colorado Springs and Washington, D.C.

The Millennium-specific postings tell the story. Assembly, test and launch operations engineers. Avionics manufacturing engineers. Harness technicians. Industrial engineers focused on production scalability. These are not research roles; they are factory-floor positions for a company that builds satellites in volume.

Category Details
Salaries by role (Avionics Manufacturing Engineer) $90,950 – $150,650 depending on level
Ranges by source (Millennium power class) 50 watts – 1 kW
Ranges by source (Boeing power class) 4 kW – 30 kW and above
Ranges by source (Resolute power class) 2 kW – 4 kW
Market sizes by firm (Satellite manufacturing revenue, 2024) $20 billion globally (U.S. ~69%)
Market sizes by firm (Global defense space spending) $73 billion
Market sizes by firm (SpaceX launch revenue share) ~65% of global launch revenue

SpaceX's Hawthorne campus and Rocket Lab's Long Beach facility already draw from the same South Bay talent pool. Now Boeing-Millennium competes for the same clearance-holding mechanical engineers, the same PCB manufacturing specialists, the same ATLO technicians, often on the same street. Zero G Talent's board shows Anduril also posting space-related roles in El Segundo, adding a third heavyweight to a labor market that didn't exist at this scale five years ago.

The result is a geographic squeeze that benefits engineers with the right credentials and hurts employers who can't match the urgency. El Segundo is no longer a satellite suburb of the LA aerospace scene. It is the scene.

Three Approaches to the Same Market

Boeing's consolidation of Millennium Space Systems gives it a vertically integrated small-satellite production line. But that model now competes against two companies taking fundamentally different approaches to the same national-security demand.

SpaceX's Starlink factory in Hawthorne, California, operates at a scale Boeing is racing to match. The company manufactures the majority of its satellite components in-house and has reported a production capacity of up to 120 satellites per month. By the end of 2024, Starlink had roughly 6,000 operational satellites in orbit. The company's launch cadence (138 of 145 U.S. orbital launches in 2024) feeds that production line directly. SpaceX controls the full stack: build, launch, operate. No legacy prime contractor matches that loop.

Anduril Industries represents the other flank. The company is hiring aggressively for space-hardware roles, with 245 positions added to Zero G Talent's board in the past week alone, including modeling and simulation engineers in El Segundo and micro-electronics technicians in New Hampshire. Anduril's pitch is speed and autonomy: build defense hardware the way a software company ships product, with rapid iteration and minimal bureaucracy. The company's space hiring signals it intends to compete directly for the same military-space contracts Boeing and SpaceX are chasing.

The three approaches diverge on a single axis. SpaceX owns the launch-and-satellite stack and uses it to deploy its own constellation at a pace no competitor can touch. Anduril builds autonomous defense systems and sensors, treating satellites as one node in a broader kill chain. Boeing, through Millennium and Resolute, is betting that the Space Force wants a trusted prime contractor who can deliver mid-class satellites at volume, not the cheapest option, but the one with the security clearance and the track record.

The numbers suggest Boeing's bet is reasonable but not safe. Satellite manufacturing revenue grew 17% in 2024 to $20 billion, per the Satellite Industry Association, with the U.S. accounting for roughly 69% of that total. SpaceX captured about 65% of global launch revenue. Anduril's hiring pace implies it plans to claim a meaningful slice of the $73 billion in global defense space spending.

For satellite engineers choosing where to work, the decision comes down to what kind of production culture you want. SpaceX offers the highest launch rate and the tightest build-launch-operate loop. Anduril offers defense-sector autonomy and a blank-sheet engineering environment. Boeing offers the stability of a multibillion-dollar Space Force contract and a platform, Resolute, designed to anchor a production line through the end of the decade.

The talent market is responding. Boeing posted 44 roles in the past week, many tied to Millennium's El Segundo operations. SpaceX posted 103. Anduril posted 245. The hiring numbers tell you where each company thinks the bottleneck is, and which one is staffing for the fastest ramp.


Working in space? Zero G Talent tracks the openings: browse space jobs, openings at SpaceX, Anduril Industries and Boeing, and the people building the field.