Product Repair/Modification Technician

Product Repair/Modification Technician

Company:

The Boeing Company

Boeing Defense, Space & Security (BDS) is seeking an experienced Product Repair / Modification Technician (Level D) Machinist to join our dynamic Experimental Systems Group (ESG) team at Kennedy Space Center, FL!

ESG supports a variety of government customers spanning technology domains and is a fast-paced, responsive development environment delivering new capabilities to customers rapidly and affordably. The ESG portfolio consists of a range of platforms and technologies that includes the X-37B Orbital Test Vehicle (OTV).  The X-37B OTV is the United States’ most advanced, state-of-the-art reentry space craft.

Position Responsibilities:

• Lay out, set up, and operate lathes and milling machines utilizing manual MDI controllers, 3RD party numerically controlled programs or conventional methods using various engineering data sources ie CATIA, UG¬NX, Model Base Definition (MBD)
• Load machine control media or information from Numerical Control (N/C) or Manual Data Input, (MDI) data sheets, check and make required control settings, align spindle to setup points, and place machine in automatic cycle when required
• Perform, prove, on Numerical Control (N/C) media and first run parts involving exacting tolerances. Perform MDI, N/C, and conventional machining holding exacting machine operation tolerances when machining compound angles using special holding fixtures
• Mill multiple angles using indexing head, straight and single angle boring, drilling, squaring, serrating, slotting, elongating holes, cutting key warp, rough cutting, counter boring, drilling reaming, tapping of single or equally spaced holes on given diameter using rotary table or dividing head, straddle, gang milling, spline, keyway cutting, face, radii milling, profiling and detail tools to exacting tolerance
• Cut straight or tapered single lead thread by use of single point cutting tool.
• Machine single angles and radii to exacting tolerances, operate and set-up jig bore machines
• Set up parts on surface plates and/or Computerized Measuring Machine (CMM) Machine using gauge blocks, parallels, clamps and "V' blocks to place part in desirable position for taking readings with precision measuring instruments
• Check machine setup and approve first correct part prior to production run
• Set up optical comparator, and similar equipment. Inspect work for acceptable quality, completeness, proper function, and adherence to engineering specifications. Check for presence and completeness of required records and data sheets
• Make precision measurements to assure all GD&T requirements are met. Inspect tooling details, fixtures and shop fabricated machine tools for dimensions, workmanship, adherence to tool design, engineering prints, shop practice and procedure, and inspection standards
• Perform bench, finish, and deburr operations supplementary to exacting tolerance machining operations
• Lay out first run parts, forgings, or castings from blueprint by marking all location points and reference lines to check tooling
• Make final company inspection acceptance by witnessing dimensional checks for conducting final operational checkout
• Prepare inspection rejection tags and paperwork required for rework if necessary
• Stamp or otherwise approve acceptable parts and complete paperwork as required
• This environment is emergent machining producing spare parts for commercial applications and space programs within compressed schedules
• Set up and operate lathes, milling, jig-bore, and CMM equipment using MDI, N/C programs, conventional methods, and engineering data sources (CATIA, UG NX, MBD); preferred experience with HAAS, FADAL, Mazak, DMG and Fanuc/Siemens controls
• Read and interpret blueprints, fabrication outlines, sketches, and manufacturing work instructions to lay out parts, forgings, or castings and mark reference points for tooling and first-run setups
• Complete machine setups: position and locate workpieces, select/mount/align cutting tools, set feeds/speeds/depths, align spindles, and place machines into automatic cycles.
• Perform precision milling and turning operations to exacting tolerances (indexing, boring, drilling, reaming, tapping, slotting, keyways, threading, profiling, compound angles, spline work, etc.)
• Verify first-part correctness, approve setups prior to production, and perform in-process and final inspection using surface plates, gauge blocks, parallels, V blocks, optical comparators, and CMMs
• Document quality results: prepare rejection/rework paperwork, stamp/approve acceptable parts, perform bench/finish/deburr operations, and support emergent spare parts machining for commercial and space programs on compressed schedules
• Works under general supervision
• This position is typically on 1st shift, however, as business conditions change, the selected candidate should be able to work any shift (1st, 2nd, or 3rd) if needed to support mission requirements

Physical Demands and Potential Hazards:

• Perform physical tasks that include lifting weights ranging from 35-55 lbs
• Engage in various movements such as reaching, handling, turning, twisting, lifting, lowering, climbing, balancing, bending, kneeling, crouching, and squatting
• Work in environments that may involve contact with metals, solvents, and coolants
• Operate in proximity to moving parts and tools, sharp cutters, and potential slipping hazards
• Utilize personal safety equipment (PPE) to protect face/eyes, hands/arms, and feet while performing job duties

Basic Qualifications (Required Skills/Experience):

• Ability to pass an annual propellant and Self Contained Atomospheric Protective Ensemble (SCAPE) physical and training for both category I and IV SCAPE operations
• 10+ years of experience setting up and operating Manual and CNC machines
• 10+ years of experience in setting and using precision measuring tools and equipment such as micrometers, calipers, and/or dial indicators
• 10+ years of experience with Microsoft Office including Outlook, Excel, Word, PowerPoint, SharePoint, and Teams
• 10+ years of experience working with powered hand tools
• Experience with reading and interpreting drawings, specifications, material processes, schematic and diagrams
• Must be able to lift, push and pull up to 35 pounds frequently within an 8-hour shift

Preferred Qualifications (Desired Skills/Experience):

• Experience in Fabrication of aerospace parts
• Experience working with MESci

Conflict of Interest:

Successful candidates for this job must satisfy the Company’s Conflict of Interest (COI) assessment process

Drug Free Workplace:

Boeing is a Drug Free Workplace where post offer applicants and employees are subject to testing for marijuana, cocaine, opioids, amphetamines, PCP, and alcohol when criteria is met as outlined in our policies.

NASA Access:

This position requires the ability to obtain access to a National Aeronautics and Space Administration (NASA) facility.

Safety Sensitive:

This is a NASA safety-sensitive position and is subject to random drug and alcohol testing.

Shift:

• This role is primarily first shift; however, there may be additional shift requirements to support program objectives

Total Rewards:

At Boeing, we strive to deliver a Total Rewards package that will attract, engage and retain the top talent.  Elements of the Total Rewards package include competitive base pay and variable compensation opportunities.  

The Boeing Company also provides eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work.  

The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Pay is based upon candidate experience and qualifications, as well as market and business considerations.

Summary pay range: $82,450 – $111,550

Language Requirements:

Not Applicable

Education:

Not Applicable

Relocation:

Relocation assistance is not a negotiable benefit for this position.

Export Control Requirement:

This position must meet U.S. export control compliance requirements. To meet U.S. export control compliance requirements, a “U.S. Person” as defined by 22 C.F.R. §120.62 is required. “U.S. Person” includes U.S. Citizen, U.S. National, lawful permanent resident, refugee, or asylee.

Safety Sensitive:

This is not a Safety Sensitive Position.

Security Clearance:

This position requires an active U.S. Top Secret/SCI Security Clearance (U.S. Citizenship Required). (A U.S. Security Clearance that has been active in the past 24 months is considered active)

Visa Sponsorship:

Employer will not sponsor applicants for employment visa status.

Contingent Upon Award Program

This position is not contingent upon program award

Shift:

Shift 1 (United States of America)

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